Tube and/or Fittings have an outside surface, O.D., and an inside surface, I.D., so there are only four possible polish/non-polish combinations. Traditionally, these are known by number:
#1 |
Non-polished ID |
Non-polished OD |
|
Inside diameter has mill finish. |
Outside diameter has mill finish. BPE fittings are scotch-brite finished. |
#3 |
Polished ID |
Non-polished OD |
|
Inside diameter is polished to a choice of:
|
Outside diameter has mill finish. BPE fittings are scotch-brite finished. |
#5 |
Non-polished ID |
Polished OD |
|
Inside diameter has mill finish |
Outside diameter is mechanically polished with the polish marks blended. |
#7 |
Polished ID |
Polished OD |
|
Inside diameter is polished to a choice of:
|
Outside diameter is mechanically polished to a #7 with the polish marks blended. |
Stainless steel tubing/fittings are OD polished to make the outside look shiny and bright. For the ID, polishing is more critical as this is the product-contact area. Primarily, stainless steel is polished on the inside to reduce surface roughness that micro-organisms might attach themselves to. Surface roughness is measured in units of Ra (microinches). The lower the Ra, the smoother the stainless steel. In the dairy and food industry, surface finishes have traditionally been measured by grit. Grit is the number of abrasive grains per given area. The higher the grit number, the smoother the finish.
WCB has standardized the surface finish quality referenced as Ra. Approximate grit numbers are noted below. WCB offers six internal surface finishes:
| #1 | Industrial |
#3 |
Sanitary (OD unimportant or insulated) |
#5 |
Industrial |
#7 |
Sanitary (OD polished for clean appearance) |
Mill Finish |
Industrial |
32 Ra |
Sanitary |
20 & 15 Ra |
Pharmaceutical |
20 RaEP |
Pharmaceutical |
15 RaEP |
Ultra-Pure Application |
Grit |
Ra (Range) |
Microinches |
Micrometers |
RMS |
150 |
30-35 M.I. |
32 |
0.81 |
35.5 |
180 |
20-25 MI |
25 |
0.64 |
27.8 |
240 |
15-20 MI |
20 |
0.51 |
13.3 |
320 |
9-11 MI |
12 |
0.30 |
13.3 |
Microinch values expressing surface finish as a roughness average (Ra) are interchangeable with those values identified as a centerline average (CLA) or arithmetic average (AA). Measured values expressed as root mean square (RMS) will read approximately 11 percent higher than values expressed in (Ra).
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